Kompaktiška betono gamykla Elba SUPERMOBIL ESM 105

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Concrete Mixing Plant 1
Manufacturer
ELBA
Model
Supermobil ESM 60
Year of Manufacture
1998
Status
Decommissioned
Technical Specifications
Rated Output
Approx. 30 m³/h
Dosing Unit
Loaded by wheel loader
Total capacity: 180 m³
Four chambers: 4 × 45 m³ (25t each)
Binder Storage
3 vertical silos
Each silo approx. 66 m³ (80t) at a density of 1.2 t/m³
Dosing System
Aggregates: via weighbelt
2500 kg
Binder: via container scale
500 kg
Water: via container scale
500 kg
Additives
Two-chamber liquid additive scale
2 × 12.5 liters
25 kg total
Mixing Equipment
1 EMS 1000C single-shaft compulsory mixer
Concrete discharge: 1,000 liters
Discharge Height
For truck mixer and truck loading: 4.00 m
Control System
Fully automatic with computer
Operator container included
Electrical supply: 400 V
3-phase
104 A fuse
Concrete Mixing Plant 2
Manufacturer
ELBA
Model
SUPERMOBIL ESM 105
Year of Manufacture
2007
Technical Specifications
Weighing Range Cement Scale
1000 kg
Weighing Range Water Scale
600 kg
Concrete Discharge Height
4.0 m
Dry Mixer Capacity
3375 l
Theoretical Output at 30s Mixing Time (DIN 1045)
Compacted Fresh Concrete: 110 m³/h
Uncompacted Fresh Concrete: 138 m³/h
Realistic Output
Compacted: 85 m³/h
Uncompacted: 98 m³/h
Operating Voltage
400 V
50 Hz ± 5%
Plant Components
Mixer-Weighing Platform
Profile steel design for mixer
cement
water dosing
Includes railing
anti-slip stairways
and foldable access
Machine Stand
Carries drive modules
mixer
etc
With ready-installed electrical/pneumatic lines
Mixer EMS 2250
Twin-shaft compulsory mixer
Output
Compacted: 2250 l
Uncompacted: 2810 l
Dry: 3375 l
Two 45 kW motors with thermal monitoring
Central discharge for fast emptying
Zementwaage SZW 1200 (Cement Scale)
Capacity: 1200 kg
Features pneumatic discharge
dual cells
etc
Water Scale
Range: 600 kg
Includes pneumatic gate
electronic weighing
Dosing Equipment
Fine and coarse dosing options for cement and water
Mixer cleaning system (300 l/min at 12.6 kW)
Various safety and UV protections included
Conveyor and Dosing System
Reihendoseur (Inline Doser) RD 32-140/4
Capacity: 140 m³
4 chambers à 35 m³ each
Segment Valves
Side Wall Elements
and Covers
Belt Conveyor
Length: 15.2 m
Speed: 1 m/s
Power: 18.5 kW
Additional Features
Dust Collection Unit
Filter 1.5 kW
Additive Weighing System
Stainless steel
precise dosing
Control Cabinet
Motor protection
PLC
relays
etc
Remote Controls
For mixer cleaning
elevator
and additives
Lighting
Access Platforms
Insulated Control Container
Additional Equipment and Infrastructure
1. Equipment Container
Purpose
Houses additive tanks
weighing and pumping systems
compressor (with oil-water separator)
and control units
Dimensions
Inner Height: 2,300 mm
Construction
ISO-standard
TÜV-certified for build and tightness. Includes spill containment basin (1600 l)
Features
Integrated lifting pockets and stacking corners
Steel base with grating (800 kg/m² capacity)
Double-wing steel doors (270° opening)
Cable/pipe ducting
air/water/electric channels
External sockets (CEE 400 V) – 1 input
2 output
Wall convector heater (3,000 W) with thermostat
Reused
refurbished sea container
2. Additive Storage and Dosing
4x Additive Tanks (1100 L each)
Made of polyethylene with screw lid (DN 400)
flanges
and overfill protection
Built-in and secured for transport
Additive Dosing Pumps CA 100
Flow rate: 5–50 l/min (self-priming)
4 storage tanks
4 pumps
Installed with suction lines
housed in the container
3. Compressed Air Supply
Compressor Unit
500 l pressure tank (galvanized)
1200 l/min @ 6 bar
Max pressure: 10 bar
7.5 kW power
Silenced and vibration-dampened
Air Lines
10 m textile hose
1-inch with all necessary fittings
Electronic Condensate Separator
Automatic with level control
0.5 W
4. Oil-Water Separator (Aquamat 8)
Components
180 L condensate container
Pre-filter: 4.5 L
Separator container: 8 L
Overflow protection: 2x 20 L
5. Compressed Air Dryer (Cold Dryer)
Flow
1250 l/min
Power
Voltage
220 V
Purpose
Prevents moisture damage in pneumatic systems
6. Mobile Cement Silo System (4 x 100 t)
Type
MOBILSILO
Volume
~83 m³ / 100 t each
Dimensions
Diameter: 2900 mm
Cylinder: 12000 mm
Discharge pipe: 1900 mm
Total height: 15600 mm
Footprint: 2250 x 2250 mm
Fittings
Pneumatic filling
filters
level indicators
Silo overfill protection and discharge flaps
Integrated piping for dust and air management
Silo Fill Indicators
4x Analog (% display)
including measuring probe system (VEGA)
Accessories
Roof railings
access ladders
platform
handrails
7. Cement Screw Conveyor (EZS 80/100)
Quantity
4 units
Transport Capacity
80 t/h
Screw Diameter
273 mm
Motor Power
Includes
Shut-off valve
pressure dampening flap
safety features
8. Foundations
Type
4x Prefabricated Foundations
Compatibility
With MobilSilo
made of profile steel frame
Load Class
C20/C25 (concrete)
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